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  1. TonyHallo

    Scale RCM 1/3 Scale Champ Build

    The ribs are 1/4" x 1/8" Sitka spruce. I think you will be fine once covered. The tips are basswood, it is almost finished, had to quit for a while, sanding was boring me to tears. I used Titebond III to laminate the bows, that adds to making the sanding more difficult. Might be ready for...
  2. TonyHallo

    Scale RCM 1/3 Scale Champ Build

    Just a short update, last season I damaged the left wing while experiencing pilot induced isolations. While recovering both wings I am correcting a couple of errors in the build. The plans show the leading edge sheeting ending at the last full rib while the service manual shows it ending at...
  3. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    The last two molds until the fuselage is painted and ready to mold. Making a mold for the main wheels so that that they will get laid up with KEVLAR, plan to put the hard points in while laying up the pants, one right, one left. The other plug is the revised main gear fairing. Have the Champ...
  4. TonyHallo

    Scale 112” - Taylorcraft by HeyLuc & Snoopy.

    Take something out when you put something in!!! Looking good.
  5. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    To mount the nose pant, .100 thick disc were silver brazed to both sides of the fork, these were drilled tapped for 4-40 threads. 3/4" aircraft plywood disc were counterbored to allow the the dipping washers to push the pant material into the counterbore of the plywood with a epoxy/milled fiber...
  6. TonyHallo

    The 'What did you do in your workshop tonight?' thread

    Looks to be a diverse selection of models. Didn't realize you southern folk had basements?
  7. TonyHallo

    Scale 112” - Taylorcraft by HeyLuc & Snoopy.

    I don't see the fuss over Hysol, maybe someone that has used it can shine some light on the subject. Seemed like the guys that built Cardens were high on it? Your firewall still looks thick. Is that carbon tape on the side?
  8. TonyHallo

    Scale 112” - Taylorcraft by HeyLuc & Snoopy.

    David, You mentioned Hysol, what is the cure time for Hysol? I'm too cheap to use it! I really could never see the benefit verses the cost, if I need a nice fillet, mix up some epoxy and filler , dispense with a monoeject tube.
  9. TonyHallo

    Scale 112” - Taylorcraft by HeyLuc & Snoopy.

    I use hex head servo screws for many gluing applications, remove when cured.
  10. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    No problem Snoop. Pulled the nosewheel pant out of the mold. 1 layer of 2 ounce cloth and 1 layer of four ounce cloth, these were laid up and trimmer while green flush to the mold. After curing the inner surface was lightly sanded with 80 grit. Six ounce KEVLAR was fitted 1/4" below the part...
  11. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    I use .040 for vacuum forming because it thins out as it is stretched over the plug, actually ordered a couple of sheets of .060" the make canopies for my One Designs because .040 thins out too much. .020" is just too thin for a large flat windshield so .030 or .040 is what I would use. If you...
  12. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    Got the nose wheel pant mold completed. Also pulled the first yoke out of the mold, I think I'll call this one a prototype and make two more.
  13. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    You can get PETG sheets from McMaster Carr in small sizes. PETG I believe you would have a hard time forming poly carbonate without heating.
  14. TonyHallo

    Scale 112” - Taylorcraft by HeyLuc & Snoopy.

    Surely you are going move that throttle servo?
  15. TonyHallo

    Scale 112” - Taylorcraft by HeyLuc & Snoopy.

    I use cheap door and window caulking to seal my bags. Plastic drop cloths for the bag material. A roll of tape and a tube of caulking are about the same piece. Never used the tape but I am considering using it for vacuum bagging the Cherokee fuselage. Watched a video recently where a man...
  16. TonyHallo

    Scale Wendell Hostetler 30% Piper Cherokee Glass Fuselage Build.

    Casting the molds for the yoke. Using 75-60 urethane mold rubber for final mold pieces. The aluminum balls had the perfect buoyancy, the balls will remain in the mold. Seen the Lego trick on YouTube, works great. The rubber has the hardest of a pencil eraser so it will yield to allow...
  17. TonyHallo

    Scale Nelitz 1/3 scale Cub build

    Are the wings supported with stands? Looks like the struts are on, why the stands?
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